Among all
materials motor design is of true balance: laminations, magnets,
stators, wire size & insulations, etc. If you know your overall
objectives with torque, RPM, and start-up load you can choose the best magnet.
In this
article the focus is given on the permanent magnet options from Magnet
Manufacturer for motors. In
motors, the three (3) most commonly used permanent magnets used are Ferrite /
Ceramic Magnets, Neodymium Magnets, and Samarium Cobalt (SmCo) Magnets. In some
motors, on the surface of the rotor core, these magnets are mounted with
adhesive such that the magnetic field is radially directed across the air
gap. Another form of
permanent-magnet motor has directed magnets circumferentially placed in radial
slots that provide magnetic flux to iron poles, which in turn set up a radial the field in the air gap.
Neodymium
Magnets
In the market
Neodymium magnets are the strongest magnets and provide the most magnetic
fields in a motor circuit. You will find them in many materials variations and
selection of the appropriate material will depend upon such items as the
operating environment, temperature requirements, and field
strength. Below is given the list of advantages for neodymium
magnets:
Advantages
- Good
resistance to demagnetization (Hci)
- Large
selection of material grades
- High
Flux density / sq. cm (MGOe)
- High
Induction (Br). Grades 30-55
- It
can reduce size/weight/ size of rotor & stator
- If
the material is selected correctly then it will last indefinitely
In an application that requires high stability; high induction
over a lower operating temperature, Neodymium Magnets will work well.
How to picking
the Correct Magnet
Design of
each Motor
arc Magnets is very different and working with an experienced
magnet professional is quite important. If the engineering partner is correct
then it can work through all of the design considerations, prototypes, changes,
and manufacturability with you. Magnets can be made in many shapes and
virtually in any size magnets can be made this is the reason you get the
correct size. Check out the inventory of options at Super Magnet Man As a
starting point to see what is available with Arc Magnets, Square Magnets,
Radial Rings, and Rectangle Magnets in stock.
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